APBL2 batch reached $ 0.23 cost minute. Total savings of 60.28%.
APPLICATION AND MATERIAL: manufacturing of chainsaw blades from stainless steel [milling operation].
CURRENT COST: $ 0.57 cost per minute [using the current end mill].
EXECUTION: three different end mill geometries along with coating applications and carbide grades were tested. Results were evaluated using Jade Tool economy statistical model [see below].
RESULT: DECREASED PRODUCTION COSTS PER MINUTE BY 60% FROM $ 0.57 PER MIN TO $ 0.34 PER MIN.
JADE TOOL ECONOMY STATISTICAL MODEL
TASK: TO ENHANCE TOOL LIFE BY INTRODUCING REGRIND PROGRAM AND THUS SAVE ON TOOL PURCHASES.
TYPE CUTTING TOOLS: solid carbide end mills and drills, high speed steel end mills and drills, taps and milling inserts.
CURRENT COSTS: average cost of $ 349.00 per one tool purchase.
EXECUTION: average of five regrinds per one tool.
RESULT:55% DECREASE IN TOOL PURCHASING COSTS.
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